Industrial metal file

For stainless steel, prioritize diamond files or high quality fine cut steel files to prevent rapid clogging typical of this abrasive and sticky material.

Diamond files offer superior performance with a service life 3 to 5 times longer when used on stainless steel.

Specific recommendations:

• Diamond files: Efficient cutting without clogging, price 40 to 149 dollars
  
• Fine cut steel files: Acceptable with frequent cleaning, price 15 to 35 dollars
  
• Lubricant application: Reduces friction and particle buildup
  
• Regular cleaning: Brass brush after every 10 to 15 strokes
  

Flat and half round files in the 200 to 250 mm range cover most stainless steel applications. Filing with moderate pressure and full length strokes prevents overheating, which can work harden the material.

Équipement Industriel Polar stocks specialized diamond files for intensive work on stainless steel and difficult materials.

Yes, diamond files work effectively on all metals including mild steel, stainless steel, aluminum, titanium, carbide, and composite materials.

Their universal versatility eliminates the need for material specific files, simplifying inventory management for workshops handling diverse materials.

Performance by material:

• Stainless steel: Excellent, no clogging compared to steel files
  
• Aluminum: Superior, open geometry prevents material buildup
  
• Hardened steel: The only effective option, steel files dull quickly
  
• Titanium and exotic alloys: Optimal performance not achievable with conventional files
  

Diamond files produce a smoother finish with less physical effort on hard materials. Cutting speed remains consistent throughout their service life, unlike steel files that gradually dull. Cleaning is simple with a brush and does not damage diamond grit.

For precision work requiring fine control, choose files between 100 and 150 mm for superior maneuverability and tactile feedback.

For rapid material removal, use files between 250 and 300 mm to maximize stroke length and cutting efficiency with reduced physical effort.

Recommendations by application:

• Precision and fine adjustments: 100 to 150 mm for maximum control
  
• General purpose work: 200 to 250 mm optimal balance
  
• Fast removal and roughing: 250 to 300 mm maximum efficiency
  
• Confined spaces: Shank mounted files 50 to 100 mm used with a drill
  

Short files allow work in tight spaces and adjustments requiring precision down to 0.05 mm. Longer files reduce fatigue on large surfaces and high volume projects through efficient full length strokes.

Extend file life by cleaning the teeth after each use with a brass wire brush to remove accumulated filings.

Use files only on the forward stroke and lift on the return to prevent unnecessary wear. Store files separately or suspended to avoid tooth damage from contact with other files.

Essential maintenance practices:

• Post use cleaning: Brass brush to remove filings and debris
  
• Proper technique: Pressure on forward stroke only, free return
  
• Protected storage: Vertical hanging or compartmented storage
  
• Rust protection: Light oil on steel files between uses
  

Avoid using files on materials harder than the tooth rating, as this causes irreversible chipping. Aluminum clogged files may require soaking in degreaser followed by vigorous brushing.

Replace files once teeth are worn after 500 to 2000 hours, as excessive force reduces precision and productivity.

Typical lifespan is 500 to 1000 hours for conventional steel files and 3000 to 5000 hours for diamond files with proper maintenance.

Question 6: What warranty do you offer on industrial metal files?

Industrial metal files are covered by manufacturer warranties ranging from 30 days to 1 year depending on the brand, covering manufacturing and material defects only.

File teeth are considered normal wear components and are excluded from warranty, as service life depends directly on materials worked and usage techniques.

Warranty coverage:

• Manufacturing defects: Cracks, deformation, tooth detachment
  
• Diamond files: Limited warranty against grit delamination
  
• Équipement Industriel Polar policy: 30 day return on unused products
  
• Normal wear: Gradual dulling of teeth excluded from warranty
  

For warranty claims, keep your proof of purchase and contact our team at 1 800 567 3206 for validation. Defects appearing under normal use are covered, while damage caused by misuse, overloading, or lack of maintenance is excluded.

Free technical support is available to help optimize filing techniques and ensure proper file selection based on materials.

Équipement Industriel Polar offers a 30-day satisfaction guarantee. If the cabinet does not meet your expectations, it may be returned in its original packaging, new and uninstalled, for a full refund.

Return conditions:

• Product must be unused and not installed on the wall
  
• Original packaging intact with all accessories included
  
• Original proof of purchase required
  
• Return initiated within 30 days of delivery
  
• No damage or product modifications
  

For installed products with manufacturing defects, each case is evaluated individually according to the manufacturer’s warranty. Contact our customer service at 1-800-567-3206 to initiate a return and obtain a return authorization number.