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A complete guide to choosing your professional industrial air compressor
What tank capacity should you choose based on your compressed air needs?
The tank capacity of an industrial air compressor directly determines the operating time and pressure stability of your pneumatic tools. Tanks ranging from 6 to 15 gallons (23 to 57 liters) are suitable for light-duty applications and tools used intermittently, such as nail guns, staplers, and tire inflators, which require low flow rates of 2 to 4 CFM. These portable compressors, weighing 20 to 40 kg, are easy to transport between job sites and work areas.
20- to 30-gallon (76- to 114-liter) tanks dominate professional machine shops, powering impact wrenches, pneumatic drills, and angle grinders that consume between 4 and 8 CFM.
This capacity is sufficient for 15 to 30 minutes of continuous use before the recompression cycle, preventing the motor from overheating. The price of these compressors typically ranges from $400 to $1,200 depending on power, build quality, and integrated features.
60- to 80-gallon (227- to 303-liter) tanks are designed for heavy-duty industrial applications, including sandblasting, spray painting, and the use of high-consumption tools requiring a constant flow rate of 10 to 20 CFM. This large capacity ensures maximum pressure stability and eliminates fluctuations that could compromise the quality of the finish. Installation is typically permanent, with a 220V or 575V three-phase power supply for 5 to 10 HP models.
Polar Industrial Equipment advises calculating the total consumption of all tools used simultaneously in order to choose a properly sized compressor and avoid costly undercapacity in the long term.
20- to 30-gallon (76- to 114-liter) tanks dominate professional machine shops, powering impact wrenches, pneumatic drills, and angle grinders that consume between 4 and 8 CFM.
This capacity is sufficient for 15 to 30 minutes of continuous use before the recompression cycle, preventing the motor from overheating. The price of these compressors typically ranges from $400 to $1,200 depending on power, build quality, and integrated features.
60- to 80-gallon (227- to 303-liter) tanks are designed for heavy-duty industrial applications, including sandblasting, spray painting, and the use of high-consumption tools requiring a constant flow rate of 10 to 20 CFM. This large capacity ensures maximum pressure stability and eliminates fluctuations that could compromise the quality of the finish. Installation is typically permanent, with a 220V or 575V three-phase power supply for 5 to 10 HP models.
Polar Industrial Equipment advises calculating the total consumption of all tools used simultaneously in order to choose a properly sized compressor and avoid costly undercapacity in the long term.
Oil-free versus lubricated compressor: understanding the essential differences
Oil-free industrial air compressors use Teflon coatings or self-lubricating rings that eliminate the need to lubricate the cylinder. The air produced is free of oily contamination, which is essential for medical, food, automotive painting, and sensitive electronics applications.
Maintenance is reduced, as there are no periodic oil changes, resulting in savings of approximately $50 to $100 per year. The initial price is typically 20 to 40% higher, but this is justified by the purity of the air and the simplicity of maintenance.
Lubricated compressors require the addition of oil to the cylinder to reduce friction and heat, which extends equipment life and improves performance. They offer the ability to operate continuously, with intensive cycles of 8 to 12 hours per day, without overheating.
Higher power outputs, from 5 to 10 HP, are available for heavy-duty applications, unlike oil-free models which are generally limited to a maximum of 3 HP. Periodic maintenance includes oil changes every 500 to 1000 hours and filter replacements.
For general workshops using standard pneumatic tools, lubricated compressors offer the best performance-to-price ratio, with a lifespan of up to 10 to 20 years. For applications requiring ultra-clean air or minimal maintenance, oil-free models justify a higher investment.
Polar Industrial Equipment recommends evaluating specific constraints, including frequency of use, types of tools used and sensitivity of applications to oily contamination, in order to choose the most suitable solution.
Maintenance is reduced, as there are no periodic oil changes, resulting in savings of approximately $50 to $100 per year. The initial price is typically 20 to 40% higher, but this is justified by the purity of the air and the simplicity of maintenance.
Lubricated compressors require the addition of oil to the cylinder to reduce friction and heat, which extends equipment life and improves performance. They offer the ability to operate continuously, with intensive cycles of 8 to 12 hours per day, without overheating.
Higher power outputs, from 5 to 10 HP, are available for heavy-duty applications, unlike oil-free models which are generally limited to a maximum of 3 HP. Periodic maintenance includes oil changes every 500 to 1000 hours and filter replacements.
For general workshops using standard pneumatic tools, lubricated compressors offer the best performance-to-price ratio, with a lifespan of up to 10 to 20 years. For applications requiring ultra-clean air or minimal maintenance, oil-free models justify a higher investment.
Polar Industrial Equipment recommends evaluating specific constraints, including frequency of use, types of tools used and sensitivity of applications to oily contamination, in order to choose the most suitable solution.
Compression technologies: pistons, belts and silent systems
DeWalt develops direct-drive piston compressors that offer maximum compactness and quick start-up, ideal for mobile job sites. High-efficiency brushless motors extend the runtime of portable generators by approximately 30%. The robust construction is designed to withstand the shocks of transport and harsh working conditions.
Makita offers quiet, belt-driven compressors with noise levels between 60 and 68 dB, equivalent to a normal conversation. Multi-layered sound insulation and the belt drive mechanism effectively absorb vibrations.
These compressors are ideal for residential workshops, commercial garages, and noise-sensitive environments. The belt drive reduces rotational speed, extending cylinder life by approximately 50% compared to direct-drive models.
Milwaukee integrates REDLINK technology into its M18 18V cordless electric compressors, offering complete cordless mobility. Capacities are limited to approximately 2 gallons, with maximum pressures of 120 PSI, making them suitable for light-duty applications such as inflating and nailing. A 5.0 Ah battery provides up to 1600 nailing strokes. These models are an excellent complement to stationary compressors for urgent mobile jobs.
Polar Industrial Equipment stocks a diverse range of models to ensure optimal adaptation according to priorities of power, noise level or mobility, depending on specific operational contexts.
Makita offers quiet, belt-driven compressors with noise levels between 60 and 68 dB, equivalent to a normal conversation. Multi-layered sound insulation and the belt drive mechanism effectively absorb vibrations.
These compressors are ideal for residential workshops, commercial garages, and noise-sensitive environments. The belt drive reduces rotational speed, extending cylinder life by approximately 50% compared to direct-drive models.
Milwaukee integrates REDLINK technology into its M18 18V cordless electric compressors, offering complete cordless mobility. Capacities are limited to approximately 2 gallons, with maximum pressures of 120 PSI, making them suitable for light-duty applications such as inflating and nailing. A 5.0 Ah battery provides up to 1600 nailing strokes. These models are an excellent complement to stationary compressors for urgent mobile jobs.
Polar Industrial Equipment stocks a diverse range of models to ensure optimal adaptation according to priorities of power, noise level or mobility, depending on specific operational contexts.
Professional applications: mechanical workshops, construction and manufacturing
Mechanical shops and commercial garages require 20- to 30-gallon compressors delivering 5 to 10 CFM at 90 PSI for continuous power supply to impact wrenches, pneumatic drills, and angle grinders. A fixed installation with a vertical tank saves floor space in crowded service bays.
Pressures of 150 PSI allow for rapid inflation of heavy truck tires and industrial equipment.
Construction contractors use portable 6- to 15-gallon compressors on job sites for pneumatic nailers, roofing staplers, and finishing tools. Weighing 20 to 50 kg, these compressors have wheels and handles for easy transport between floors and work areas. They can be started with portable generators of at least 3000W for temporary power needs when there is no permanent electrical connection.
Manufacturing plants require 60- to 80-gallon industrial compressors with 7.5 to 10 HP power to supply automated production lines. Three-phase 575V power reduces amperage and allows for cost-effective wiring for permanent installations. Integrated air drying systems eliminate moisture that causes corrosion in pneumatic cylinders and control valves. Multiple redundant compressors ensure operational continuity during preventative maintenance.
Polar Industrial Equipment provides complete solutions including installation, training and technical support for the optimization of industrial pneumatic systems.
Pressures of 150 PSI allow for rapid inflation of heavy truck tires and industrial equipment.
Construction contractors use portable 6- to 15-gallon compressors on job sites for pneumatic nailers, roofing staplers, and finishing tools. Weighing 20 to 50 kg, these compressors have wheels and handles for easy transport between floors and work areas. They can be started with portable generators of at least 3000W for temporary power needs when there is no permanent electrical connection.
Manufacturing plants require 60- to 80-gallon industrial compressors with 7.5 to 10 HP power to supply automated production lines. Three-phase 575V power reduces amperage and allows for cost-effective wiring for permanent installations. Integrated air drying systems eliminate moisture that causes corrosion in pneumatic cylinders and control valves. Multiple redundant compressors ensure operational continuity during preventative maintenance.
Polar Industrial Equipment provides complete solutions including installation, training and technical support for the optimization of industrial pneumatic systems.
Essential maintenance and accessories for optimal performance
Regular maintenance of industrial air compressors extends their lifespan and maintains optimal performance. It is recommended to drain the tank weekly to remove accumulated condensation, which can cause internal corrosion and contaminate the produced air.
The oil level in lubricated compressors should be checked monthly and topped up as needed, according to the manufacturer's specifications, using appropriate synthetic or mineral oils. Air filters should be cleaned quarterly to remove dust, maintain proper suction flow, and prevent unnecessary strain on the motor.
Essential accessories help optimize system functionality and protection. FRL regulating filters installed at the outlet remove particles and moisture while regulating pressure to optimal levels, typically around 90 PSI for standard tools. Refrigerated dryers remove up to 90% of the moisture in critical environments requiring very dry air.
Calibrated safety valves prevent dangerous overpressure by preventing the reservoir from exceeding its limits. Drive belts should be inspected monthly and replaced when wear or cracking exceeds 30% of their original width. Relief valves should be tested daily to confirm automatic pressure release when the engine is shut down, preventing load starts that could damage the engine.
Polar Industrial Equipment offers replacement parts, accessories and technical training to maximize equipment lifespan and return on investment.
The oil level in lubricated compressors should be checked monthly and topped up as needed, according to the manufacturer's specifications, using appropriate synthetic or mineral oils. Air filters should be cleaned quarterly to remove dust, maintain proper suction flow, and prevent unnecessary strain on the motor.
Essential accessories help optimize system functionality and protection. FRL regulating filters installed at the outlet remove particles and moisture while regulating pressure to optimal levels, typically around 90 PSI for standard tools. Refrigerated dryers remove up to 90% of the moisture in critical environments requiring very dry air.
Calibrated safety valves prevent dangerous overpressure by preventing the reservoir from exceeding its limits. Drive belts should be inspected monthly and replaced when wear or cracking exceeds 30% of their original width. Relief valves should be tested daily to confirm automatic pressure release when the engine is shut down, preventing load starts that could damage the engine.
Polar Industrial Equipment offers replacement parts, accessories and technical training to maximize equipment lifespan and return on investment.