Procut
CARBIDE CHISEL AR7 C-2 CAST IRON
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CARBIDE CHISEL AR4 C-2 CAST IRON (73102)
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CARBIDE CHISEL C4 370 STEEL (73504)
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A complete guide to choosing your professional carbide chisels
What is a carbide chisel and why does it outperform high-speed steel?
A carbide chisel is a turning tool whose cutting edge is made of tungsten carbide (WC), a ceramic-metal material with a hardness of 90-93 HRC (Rockwell C scale), compared to 62-65 HRC for high-speed steel (HSS). This fundamental difference allows carbide to maintain its cutting edge at temperatures up to 1000°C, whereas high-speed steel loses its temper at just 600°C.
In Quebec workshops, this translates into cutting speeds 3 to 5 times higher and edge life multiplied by 10 to 20. Tungsten carbide (technical term designating the chemical composition WC) is bonded with cobalt in proportions varying from 6% to 15%, creating a material that is both extremely hard and resistant to thermal shock.
For professional mechanics machining steel, stainless steel or cast iron, this technical superiority directly transforms cycle times and production costs.
In Quebec workshops, this translates into cutting speeds 3 to 5 times higher and edge life multiplied by 10 to 20. Tungsten carbide (technical term designating the chemical composition WC) is bonded with cobalt in proportions varying from 6% to 15%, creating a material that is both extremely hard and resistant to thermal shock.
For professional mechanics machining steel, stainless steel or cast iron, this technical superiority directly transforms cycle times and production costs.
What technical characteristics differentiate carbide chisels for professional applications?
Carbide chisels are distinguished by four critical specifications. First, the grain size of the carbide: ultrafine grains (0.5-0.8 microns) offer a sharper edge for finishing, while medium grains (1.5-3 microns) are more resistant to impacts for roughing.
Secondly, the percentage of cobalt binder: 6% gives maximum hardness (93 HRC) for machining non-ferrous metals, 10-12% balances hardness and toughness for general steel, and 15% prioritizes impact resistance for interrupted applications.
Thirdly, the cutting geometry: the clearance angles (5-12°), cutting angles (0-25°) and the nose radius (0.4-1.6mm) determine the surface quality and cutting forces.
Finally, the coating: TiN (gold, +200% durability), TiCN (grey-blue, for stainless steel), or AlTiN (black-violet, high temperature). Our Clarkson Osborn chisels feature these specifications clearly marked to facilitate selection according to your application.
Secondly, the percentage of cobalt binder: 6% gives maximum hardness (93 HRC) for machining non-ferrous metals, 10-12% balances hardness and toughness for general steel, and 15% prioritizes impact resistance for interrupted applications.
Thirdly, the cutting geometry: the clearance angles (5-12°), cutting angles (0-25°) and the nose radius (0.4-1.6mm) determine the surface quality and cutting forces.
Finally, the coating: TiN (gold, +200% durability), TiCN (grey-blue, for stainless steel), or AlTiN (black-violet, high temperature). Our Clarkson Osborn chisels feature these specifications clearly marked to facilitate selection according to your application.
What technological innovations characterize modern carbide chisels?
Recent developments in carbide burins revolve around three major innovations. Nano-structured, multi-layer coatings combining TiAlN and AlCrN now reach working temperatures of 1100°C, enabling cutting speeds up to 30% higher on difficult steels. Integrated chipbreaker geometries, such as those developed by Procut, fragment long chips into 10-15 mm segments, eliminating the risk of tangling and improving heat dissipation.
The gradient carbide technology features an ultra-hard peripheral zone (94 HRC) for the cutting edge, transitioning to a tougher core (88 HRC) that absorbs vibrations—an approach adopted by Clarkson Osborn in their professional series. These advancements allow Quebec workshops to machine aerospace alloys and hardened steels (up to 55 HRC) that were previously reserved for grinding, opening up new possibilities for local production.
The gradient carbide technology features an ultra-hard peripheral zone (94 HRC) for the cutting edge, transitioning to a tougher core (88 HRC) that absorbs vibrations—an approach adopted by Clarkson Osborn in their professional series. These advancements allow Quebec workshops to machine aerospace alloys and hardened steels (up to 55 HRC) that were previously reserved for grinding, opening up new possibilities for local production.
How to optimize the performance of carbide chisels in daily professional use?
The actual performance of your carbide chisels depends on three crucial application factors. For machining aluminum and light alloys, use uncoated or diamond-coated chisels with positive cutting angles (15-25°) and high cutting speeds (300-600 m/min). Uncoated carbide prevents aluminum from sticking.
For mild and alloy steel (up to 40 HRC), use TiCN-coated bits at 120-180 m/min with ample lubrication, adjusting the depth of cut according to the rigidity of your lathe. For austenitic stainless steel, which hardens rapidly through work hardening, use TiAlN bits with a sharp cutting edge, moderate speed (80-120 m/min), and a steady feed without hesitation.
Professional machinists report productivity gains of 40-60% simply by matching the carbide grade to the material being machined, rather than using a compromise "universal" chisel. A properly selected Clarkson Osborn chisel can machine continuously for 8-12 hours in production, versus 45-90 minutes for an equivalent high-speed steel chisel.
For mild and alloy steel (up to 40 HRC), use TiCN-coated bits at 120-180 m/min with ample lubrication, adjusting the depth of cut according to the rigidity of your lathe. For austenitic stainless steel, which hardens rapidly through work hardening, use TiAlN bits with a sharp cutting edge, moderate speed (80-120 m/min), and a steady feed without hesitation.
Professional machinists report productivity gains of 40-60% simply by matching the carbide grade to the material being machined, rather than using a compromise "universal" chisel. A properly selected Clarkson Osborn chisel can machine continuously for 8-12 hours in production, versus 45-90 minutes for an equivalent high-speed steel chisel.
What accessories and compatibilities maximize your investment in carbide chisels?
The ecosystem surrounding your carbide chisels directly influences their performance. Firstly, indexable turret-type quick-release tool holders allow you to pre-set 4-8 different chisels, reducing changeover times from 15 minutes to 30 seconds – essential for small-batch production.
Secondly, an internal resharpening system with a CBN diamond grinding wheel restores 60-70% of a worn chisel's original lifespan, transforming a consumable into a lasting investment. Thirdly, calibrated shims compensate for the chisel's gradual wear, maintaining the exact center point height without complete disassembly.
Our Quebec customers also equip their workstations with LED inspection magnifiers to detect edge wear before it affects quality; a micro-chip of 0.1 mm, invisible to the naked eye, already degrades the surface finish. The compatibility of Clarkson Osborn systems with ISO standards facilitates integration into mixed machine parks, while Procut offers adapters for older lathes, extending the life of your existing equipment.
Secondly, an internal resharpening system with a CBN diamond grinding wheel restores 60-70% of a worn chisel's original lifespan, transforming a consumable into a lasting investment. Thirdly, calibrated shims compensate for the chisel's gradual wear, maintaining the exact center point height without complete disassembly.
Our Quebec customers also equip their workstations with LED inspection magnifiers to detect edge wear before it affects quality; a micro-chip of 0.1 mm, invisible to the naked eye, already degrades the surface finish. The compatibility of Clarkson Osborn systems with ISO standards facilitates integration into mixed machine parks, while Procut offers adapters for older lathes, extending the life of your existing equipment.