Deburring tools

For machined steel deburring, choose rotary deburring tools with floating blades for bores from 3 to 50 mm and industrial files with 20 to 40 grit for external surfaces. These tools remove burrs in 2 to 5 seconds per part with a uniform finish.

Options based on production volume:

Small batches: Manual files and scrapers for precise control

Medium production: Rotary deburring tools mounted on 18V electric drills

High-volume production: Pneumatic systems at 20,000 RPM for maximum throughput

Critical finishing: Carbide rotary burrs for tolerances of ±0.05 mm

Steel wire brushes are suitable for light burrs and simultaneous surface cleaning. For stainless steel, use stainless wire brushes exclusively to prevent ferrous contamination.

Équipement Industriel Polar recommends selecting tools based on your production volume and the dimensional tolerances required by your customers.

Yes. Professional rotary deburring tools effectively process stainless steel and aluminum when the correct blade geometry is selected. Stainless steel requires HSS or carbide blades resistant to high abrasion and speeds of 1,000 to 2,000 RPM to prevent excessive heat buildup that can work-harden the material.

Recommendations by material:

Stainless steel: Carbide blades, moderate speed 1,000–2,000 RPM, lubrication recommended

Aluminum: HSS blades with positive cutting angles, higher speed 2,000–3,000 RPM

Mild steel: Standard HSS blades, variable speed depending on burr thickness

Plastics: Special sharpening geometry to prevent melting and buildup

For aluminum, clean blades frequently to remove material buildup that reduces efficiency. Carbide rotary burrs offer maximum versatility, handling all metal materials without tool changes. Light cutting fluid lubrication extends blade life by up to 50% in demanding materials such as stainless steel and titanium.

Optimal deburring speed ranges from 1,000 to 25,000 RPM depending on tool type, material, and desired finish. Rotary blade deburring tools require 1,000 to 3,000 RPM for precise control and to prevent excessive material removal. Rotary wire brushes operate effectively at 6,000 to 15,000 RPM for rapid removal of weld spatter and oxidation.

Recommended speeds by application:

Manual rotary deburring tools: 1,000 to 3,000 RPM for optimal control

Wire brushes: 6,000 to 15,000 RPM for aggressive cleaning

Angle grinders: 10,000 to 12,000 RPM with abrasive discs

High-performance pneumatic systems: 20,000 to 25,000 RPM

Variable-speed 18V drills from DeWalt and Milwaukee provide precise speed control adaptable to material type and burr thickness. Start at a lower speed and gradually increase to find the optimal range without overheating or excessive vibration.

Équipement Industriel Polar recommends testing on scrap parts before full production to validate ideal settings.

To maximize lifespan, clean tools after each use to remove metal particle buildup that reduces efficiency. Lubricate pneumatic mechanisms daily with light oil and electric tool bearings monthly to prevent seizing and premature wear.

Essential maintenance practices:

Clean brushes and burrs after use to remove debris

Regularly lubricate bearings and moving mechanisms

Inspect blades and wire bristles monthly for excessive wear

Store tools in dry locations protected from moisture and impact

Replace deburring blades when wear exceeds 40% of their original length, as efficiency drops significantly beyond that point. Wire brushes should be replaced when bristle length is reduced by 50% or when deformation compromises finish consistency.

Store carbide burrs separately to prevent contact damage to sensitive cutting edges. Typical lifespan ranges from 200 to 1,000 hours depending on usage intensity and materials processed.

Electric and pneumatic deburring tools come with manufacturer warranties ranging from 1 to 3 years depending on brand, covering defects in materials and workmanship. DeWalt, Makita, and Milwaukee typically offer 3-year warranties on motorized tools including drive mechanisms and housings.

Warranty coverage:

Electric tools: 3 years parts and labor for major brands

Pneumatic tools: 1 to 2 years depending on manufacturer

Équipement Industriel Polar policy: 30-day return if product is unused

For warranty claims, keep your proof of purchase and contact our team at 1-800-567-3206 for eligibility verification. We assist with communication with authorized service centers for warranty repairs.

Wear components such as blades, brushes, and burrs have variable lifespans depending on usage and require normal periodic replacement, which is not covered under warranty. Free technical support is available to help optimize your deburring processes.