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How to Choose Your DeWalt Battery: 20V MAX vs FlexVolt

Batteries DeWALT 20V et FLEXVOLT

Agence Elevex |

If you are shopping for DeWalt tools, you have come across two families of batteries that look similar but are not in the same league: the 20V MAX and the FlexVolt. Confusion is normal; DeWalt uses the same physical casing for both, and both sometimes display "20V" on the label.

At Équipement Polar, we have been distributing DeWalt 20V MAX and FlexVolt batteries in Canada since 1991. This guide explains the real difference between the two platforms, and most importantly, which one to buy based on the tools you already own or plan to add to your fleet.

Our Quick Picks

Comparison table of available DeWalt batteries

Model Platform Capacity Compatible with Price CAD
DCB208 (pair) 20V MAX 8 Ah (x2) 20V tools only $328
DCB606 FlexVolt 6 Ah (20V) / 2 Ah (60V) 20V and 60V tools $199
DCB612 FlexVolt 12 Ah (20V) / 4 Ah (60V) 20V and 60V tools $328
DCB615 FlexVolt 15 Ah (20V) / 5 Ah (60V) 20V and 60V tools $438

Prices in Canadian dollars at the time of publication. Check the current price on the product page. Free shipping on orders over $150 everywhere in Canada from equipementpolar.com.

Understanding the two DeWalt platforms

The 20V MAX platform

The 20V MAX has been DeWalt's standard platform for over ten years. It powers the vast majority of the catalog: drills, impact drivers, reciprocating saws, impact wrenches, lights, and a good portion of cordless outdoor power equipment. A 20V MAX battery comes in several capacities, from 1.5 Ah for lightweight tools up to 8 Ah for heavy-duty use.

The FlexVolt system

FlexVolt is a dual-voltage battery technology. The same battery operates at 20V on a standard tool and automatically switches to 60V when installed on a FlexVolt tool (circular saws, grinders, high-power blowers, rotary hammers). The voltage change occurs via the internal configuration of the cells, without any user intervention. In practice, a FlexVolt battery does everything a 20V MAX does, with the added capability of powering more powerful tools.

Why the confusion exists

Both batteries have the same casing format and clip onto the same 20V tools. Nothing visually prevents you from confusing them. The difference lies in the internal chip and the cell configuration, which are invisible to the eye. For this reason, the exact model (DCB205, DCB606, DCB612, DCB615...) is the only reliable information, not the "20V" label alone.

Compatibility: one-way

A 20V MAX battery can only power 20V tools. A FlexVolt battery powers 20V tools AND 60V/120V FlexVolt tools. Therefore, FlexVolt covers everything 20V covers; the reverse is not true. This is why you can add FlexVolt to an existing 20V fleet without buying anything else, but not vice versa.

2. DCB606 — DeWalt FlexVolt 6Ah Battery

The FlexVolt entry point. The battery to get as soon as your first 60V tool enters your fleet.

DeWalt FlexVolt 6Ah DCB606 Battery
PlatformFlexVolt (20V/60V)
Capacity6 Ah at 20V / 2 Ah at 60V
Compatible with20V and 60V FlexVolt tools
Voltage switchAutomatic
Price$199

The DCB606 is the lightest and most affordable of the FlexVolt batteries. It automatically switches to 20V on your standard tools and to 60V on a FlexVolt circular saw, grinder, or rotary hammer. It is the logical choice when a single 60V tool justifies moving to dual voltage, without wanting to invest in maximum capacity right away.

Pros

  • Lowest entry price in FlexVolt — $199
  • Also works on all your existing 20V tools
  • Lighter than the DCB612 and DCB615

Things to consider

  • Only 2 Ah in 60V mode — limited runtime on energy-hungry tools
  • For intensive 60V use, the DCB612 or DCB615 last longer

Ideal for: First FlexVolt tool, occasional 60V use, light mixed 20V/60V fleet.

Not ideal for: Intensive 60V jobsite use all day long — see the DCB612 or DCB615.

Price: $199

View the DCB606 at Polar →

3. DCB612 — DeWalt FlexVolt 12Ah Battery

The best capacity/price balance in FlexVolt, for those who regularly use a 60V tool.

DeWalt FlexVolt 12Ah DCB612 Battery
PlatformFlexVolt (20V/60V)
Capacity12 Ah at 20V / 4 Ah at 60V
Compatible with20V and 60V FlexVolt tools
Voltage switchAutomatic
Price$328

The DCB612 doubles the capacity of the DCB606 in 60V mode (4 Ah vs 2 Ah), which significantly reduces recharging stops on a circular saw or grinder used all day. In 20V mode, its 12 Ah also makes it one of the most durable batteries in the catalog for your standard tools.

Pros

  • Doubles the 60V runtime compared to the DCB606
  • 12 Ah at 20V — excellent runtime on standard tools too
  • Same price as a pair of DCB208 20V, but with 60V compatibility included

Things to consider

  • Heavier than the DCB606 — felt on a tool held at arm's length for long periods
  • A fast 60V charger (DCB118) is recommended to avoid long charging times

Ideal for: Regular FlexVolt use — circular saw, grinder, or rotary hammer used several times a week.

Not ideal for: Tools held for long periods overhead where extra weight is an issue — the DCB606 remains lighter.

Price: $328

View the DCB612 at Polar →

4. DCB615 — DeWalt FlexVolt 15Ah Battery

Maximum runtime in the FlexVolt lineup, for the most demanding jobsite days.

DeWalt FlexVolt 15Ah DCB615 Battery
PlatformFlexVolt (20V/60V)
Capacity15 Ah at 20V / 5 Ah at 60V
Compatible with20V and 60V FlexVolt tools
Voltage switchAutomatic
Price$438

The DCB615 is the most durable DeWalt battery available at Polar. On a power-hungry 60V tool — circular saw, high-power blower, rotary hammer — its 5 Ah in 60V mode keeps downtime to a minimum. It is the preferred choice for crews working all day without easy access to a charger.

Pros

  • Highest runtime in the FlexVolt lineup — 15 Ah at 20V, 5 Ah at 60V
  • Minimizes interruptions on the jobsite all day
  • Compatible with the entire 20V and 60V fleet

Things to consider

  • The most expensive and heaviest in the selection
  • Longer charging time on a standard charger — a fast DCB118 charger is highly recommended

Ideal for: Intensive, all-day jobsites, crews who want to minimize recharging downtime.

Not ideal for: Occasional use or tight budgets — the DCB606 or DCB612 are sufficient for the majority of uses.

Price: $438

View the DCB615 at Polar →

Need help choosing?

Our advisors in Quebec City and Chicoutimi know every model in this selection. Free advice, in-store or over the phone.

Contact our experts See all DeWalt batteries →

Which charger with which battery

A standard 12V/20V charger like the DCB115 charges 20V MAX and FlexVolt batteries in 20V mode, but slower for high-capacity models. To take full advantage of a FlexVolt battery, a fast 60V-compatible charger like the DCB118 significantly reduces charging time.

Model Compatible Type Price CAD
DCB115 12V / 20V Standard $35
DCB102 12V / 20V Dual port $148
DCB104 20V (4 batteries) Quad port $248

On a job site with multiple tools in rotation, a dual-port DCB102 or quadruple-port DCB104 charger prevents queues at power outlets and keeps a battery ready at all times.

Which battery to choose based on your usage

You only have 20V tools

Stick to 20V MAX. The DCB205 5 Ah covers the majority of residential and light professional needs at a lower cost than FlexVolt. There is no benefit in paying for dual-voltage if no tool uses it.

You own or plan to get 60V FlexVolt tools

FlexVolt becomes necessary, not optional. A DCB606 or DCB612 powers these tools while remaining usable with your existing 20V fleet.

You are already equipped with 20V and want to add a FlexVolt tool without replacing everything

This is the most common scenario, and the good news: no need to replace your existing 20V batteries. Buy one or two FlexVolt batteries dedicated to the 60V tool and keep your 20V MAX batteries for the rest of your fleet. FlexVolt adds to your system; it does not replace it.

You work on a job site all day

Prioritize capacity (Ah) over technology. A DCB615 15 Ah or a pair of DCB208 20V 8 Ah batteries will both reduce the number of stops, depending on the tools you use most throughout the day.

Practical tip: The model number (DCB2XX for 20V MAX, DCB6XX for FlexVolt) is the only reliable way to distinguish the two platforms. The "MAX" label alone is not enough, and buying FlexVolt "just in case" for a tool that will never use it in 60V mode makes no economic sense.

Ready to choose your DeWalt battery?

Équipement Polar has been distributing DeWalt 20V MAX and FlexVolt batteries since 1991. Free shipping on orders of $150 or more, anywhere in Canada.

See 20V MAX batteries → See FlexVolt batteries →

FAQ: DeWalt 20V vs. FlexVolt Batteries

Does a FlexVolt battery work on my current 20V tools?+

Yes. A FlexVolt battery automatically switches to 20V mode on a standard 20V tool. No configuration required.

Does a 20V MAX battery work on a 60V FlexVolt tool?+

No. A FlexVolt tool requires a FlexVolt battery to operate in 60V mode. A standard 20V MAX battery does not have the necessary cell configuration.

Does FlexVolt wear out my 20V tools faster?+

No. In 20V mode, a FlexVolt battery delivers the same voltage as a 20V MAX. The tool cannot distinguish between the two.

Do I have to replace all my 20V batteries with FlexVolt?+

No, unless you are adding 60V tools to your fleet. The two platforms coexist perfectly: keep your 20V MAX for your current tools and add FlexVolt only for the tools that require it.

What capacity (Ah) should I choose for daily professional use?+

For intensive, all-day use, aiming for 5 Ah and above in 20V MAX, or 6 Ah and above in FlexVolt, significantly reduces the number of recharges needed.

Where can I buy DeWalt 20V or FlexVolt batteries in Canada?+

Équipement Industriel Polar has been distributing DeWalt 20V MAX and FlexVolt batteries since 1991. Visit us in-store in Quebec City (3425 Bd Wilfrid-Hamel) and Chicoutimi, or online at equipementpolar.com. Free shipping on orders over $150, anywhere in Canada in 2 to 5 business days.